Callatech - Fire alarm for the new unit
Industry
Manufacturing
History of the company
Callatech was Established in 1990 and in 2000 the Company was taken over by Mr Philip Frost and Mrs Jane Frost directors. Their Son Adam Frost joined the Company in June 2007. Callatech very quickly developed a reputation for high precision machining, technical ability and an overwhelming desire to deliver nothing short of a 1st class service to all its customers.
What they do
Along with increasing the actual capacity of components we can Turn, Mill, Grind, Stress Relieve, Shot Blasting, Gear Cutting, Balancing, NDT & Dye Penetrate, Spark Eroding and Wire Cutting all backed up with the latest computer software.
Key Product
Fire alarm - Design and installation, Intruder system - Design and installation. , CCTV - Design and installation, Remote monitoring for the site
About Callatech
Due to recent successes Callatech has had to expand into a new unit. This meant work together to ensure the unit was set up for current requirements and future needs as well.
They had out grown their existing unit, due to new equipment, including a top of the range robot that can work 24/7 producing parts.
The Challenge
When we arrived, the unit was empty but still configured for the previous tenant. We had to strip out the old systems and prepare the site quickly — the client’s move-in date was approaching fast, and their insurance provider required a compliant fire and security system in place before cover could begin.
From first site visit to completion, we had just 4 weeks to deliver a full design, install, commission and handover.
An unexpected hurdle appeared early: asbestos. While surveying cable routes, we identified contaminated areas. Thanks to our strong relationship with our licensed asbestos partner, they were on-site within 2 working days to safely drill all required fixings and provide a clean bill of health — keeping the project on track.
🧱 Why Asbestos Matters: Asbestos fibres, when disturbed, can cause fatal diseases including mesothelioma and lung cancer. Under the Control of Asbestos Regulations 2012, any intrusive work must be risk-assessed and carried out by a licensed contractor.
The Solution
Once the system design and drawings were approved by the client, we mobilised the next day with a team of four engineers, and because D Squared are BAFE-accredited for fire and emergency lighting, the client had complete confidence in our design and installation approach.
We deployed two teams to run concurrently:
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A containment team to handle all metalwork and fixings
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A cabling team following close behind
This structure allowed us to progress quickly across the site while coordinating with the asbestos contractor to avoid downtime.
All containment and cabling was completed within 5 working days, leaving 4 days for:
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Full commissioning
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Functional testing
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Generating documentation for insurance compliance
We also installed CCTV to provide overnight visibility of the site, and the robotic machinery, allowing remote checks and automatic fault alerts — a valuable addition for the client’s unmanned operations.
In addition we had designed and installed access control with intruder alarms included, to ensure the client knew who was in the building, and more importantly who was trying to get into the building out of hours. Everything was designed and commissioned within the timelines set out.
The Results
We delivered the full system on time and to specification, allowing Callatech to move in as scheduled with their insurance requirements met. A few post-occupancy tweaks were handled quickly as the client settled into the new space.
Since then, D Squared has continued to support Callatech for over 2 years. Our relationship has grown to include:
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Ongoing maintenance of the installed systems
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Upgrades to the fire alarm system in a second unit
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Emergency lighting design improvements.
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Ad hoc support for moves, changes and fault investigation
Having the right design team at the start avoids issues further down the line, which is why we ensure our guys are qualified in everything we need in house.
